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BioSculptor is a technology company that designs, manufactures and sells innovative solutions for Orthopedic, Podiatric and P&O practices.

CAMFoam™ Standard Plug Sizes

Custom plugs available upon request

MANDREL ORDERING INSTRUCTIONS

Our plugs come with the standard mandrels listed below.

To order a different mandrel configuration, please follow these instructions:

  • add “-SM” to item for small mandrel
  • add “-OT” to item for stubby mandrel
  • add “-1″ to item to add a 1” thru hole to our standard mandrel

New orders receive free mandrel retrofit.
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BK PLUGS
standard mandrel
ITEM: BK1-12 BK2-14 BK1 BK2
HEIGHT 12" 14" 15" 18"
TOP DIA. 5.1" 6" 4.5" 4.5"
BOT. DIA. 8" 10.25" 8" 10.25"
KNEE/SYMES PLUGS
standard mandrel
ITEM: K1 K2 K3 SYME1
HEIGHT 20" 20" 22.5" 24"
TOP DIA. 6" 7.5" 9" 6"
BOTTOM DIA. 8" 10" 13" 8.25"
AK PLUGS
standard mandrel
ITEM: CM1 CM2-18 CM2 CM2-E
HEIGHT 16.6" 18" 22.5" 24"
TOP DIA. 7" 8" 8" 8"
BOT. DIA. 11.5" 13" 13" 13"
SPINAL PLUGS
mandrel with 1" thru hole
ITEM: T1 T2 T2T T3 T3H* T4
HEIGHT 20" 23" 28" 28" 28" 30.5"
AP TOP 9" 12" 12" 14" 16.5" 22.5"
AP BOT. 10" 13" 13" 15" 17.5" 22.5"
ML TOP 12" 16" 16" 19" 19" 22.5"
ML BOT. 13" 17" 17" 20" 20" 22.5"
* T3H - Choose for Pendulous Abdomen
CRANIAL PLUGS
small mandrel
ITEM: CT8 CT10
HEIGHT 8" 10"
TOP DIAMETER 8" 10"
BOT. DIAMETER 8" 10"
AFO PLUGS
standard mandrel
ITEM: AFO1 AFO2
HEIGHT 30" 36"
TOP DIAMETER 6.5" 7"
BOT. DIAMETER 8.25" 9"

Why use CAMFoam™?

Why should you begin using CAMFoam™ ?

  • Uniform cell structure
  • Anti-static formulation
  • Does not compress under vacuum
  • New sizes to minimize material cost
  • More versatile configurations
  • Works with all carvers
  • Easier to receive discounts
  • No minimum order
  • Custom sizes and shapes available

What does this mean to you?

  • Less mold preparation
  • Cleaner handling
  • Saves money

What other ways can I simplify fabrication?

  • Complete mandreling system
  • Various workbench mandrels
  • Vacuum mandrels and fixtures
  • Can retrofit your Endolite mandrels
  • Forming stockinettes and sleeves
  • Socket extraction tool
  • Part A and B raw materials
  • Mixing accesories

If you are buying your foam blanks for less money, let us know and we will beat the price. Period!

If you don’t see it, ask us. We probably have it. And if we don’t, we will make it.

CAMFoam™

Find out why everyone is switching to CAMFoam!

  • New Sizes!
  • Easier to Receive Discounts!
  • Fits ALL Carvers!
  • More Versatile Configurations!
  • Best Foam Available!

CAMFoam™ is one of the newest technologies developed by BioSculptor® to enhance and simplify your production. We guarantee uniform, fine cell structure that makes carving fast and smooth, requiring less mold preparation. At our in-house plant, we use a proprietary process and a unique formula to produce the highest quality foam blanks available at the lowest price. By manufacturing CAMFoam™ blanks on-site, we are able to pass the savings on to you.

We carry an extensive variety of common shapes, and can provide custom shapes and molds to your specifications. We offer blanks with two fixturing options, these options satisfy all carvers in the industry. Even if you are not using CAD/CAM, you can still benefit from CAMFoam™. We can also provide you with the raw material and mixing accessories, enabling you to produce light weight, positive models from negative plaster casts. Our ability to mass produce and deliver quickly without compromising quality, enables us to consistently provide the highest quality, lowest priced foam available. We offer volume discounts.

CAMFoam™ can also outfit your facility with almost anything. We can provide you with work mandrels for secondary modifications. We also carry vacuum forming fixturing for orthotic fabrication, stockinettes and latex sleeves for prosthetic fabrication, and also plug extracting tools. If you need something specific, contact us, if we don’t carry it, we’ll get it for you.

We will retrofit your current mill FREE of charge, so you can start working with CAMFoam™, the finest, lowest-cost foam available today.

Call us at (800) 327-5830 for more information today.